Dado Cut With Router
You now have a router guide set up. On a table saw equipped with a dado head you would use shims to dial in the perfect width for your dado but shims arent an option with router bits.
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This type of jig is designed to cut exactly 90 degrees to one edge which is perfect for our shelf dadoes.
Dado cut with router. A technique called a drop cut is used to start the cut. The trick is to make marks on the router table to show where the router bit is located and make marks on the work piece to show where to start or stop cutting. We built a simple but foolproof T-Square jig to assist in cutting the dadoes.
I used a ½ drill bit. Drill a hole into the board with a drill bit that is wider than the router bit youll be using to make the slot. In this case it is a simple matter of plunging the bit to depth running it along a guide until the end of the cut and then raising the bit out of the material.
Using the router cut the slots for the bolt to pass through on the boards. Dado joints are a time-honored approach for case joinery. You will also need a straight router bit.
Bestgle Set of 5 Piece Straight Dado Router Bit Set Carbide Wood Milling Cutter Woodworking Tools Cutting Diameter 1438125834 14-Inch Shank Yellow. The router bit that I used to make the slots was a ⅜ inch straight bit. Diameter because our lumber measures that same thickness.
Cut a spacer block and set it in the jig. This helps to prevent burning the bit or the wood and prematurely dulling the router bit. 46 out of 5 stars.
A hand held router with a jig will cut dados cross cut better than can usually be acheived with a table saw or table router on long pieces. Most times stopped slots will be cut with a handheld router. A drop cut is similar to a plunge cut but instead of plunging the bit into the work piece the work piece is lowered onto the bit.
Pull the fourth piece tight against the spacer and plywood tighten the wingnuts and remove all the spacers. Using a Router Another popular method for cutting dadoes is to use a straight-cutting bit on a router. When using a router to cut a dado keep the bit speed low and cut the dado in multiple shallow passes going about 116 to 18 inch deeper with each pass.
When choosing to use a router to create this joint router table setup is critical to creating the perfect fit that youre after. When cutting a stopped slot on a router table you will need to lower the work piece onto a spinning bit. Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set with 732-Inch1532-Inch and 2332-Inch Cutting Diameter with 12-Inch Shank.
By setting up two guides the width of your router base MINUS the 12 diameter of the bit PLUS the 2332 width of the groove apart you can make two passes the first against one guide and the second against the other and cut the slot to the right size without having to reposition your guides and again without having to worry about the router cutting outside the lines. Now take a piece of the plywood youre trying to match and set it in the jig as well. If a dado is being cut in the middle of an 8 ft board then a table saw or router table can probably handle that easily.
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